At Powderfill, we specialize in custom stick-pack co-packing for powdered and granulated products. Our automated filling lines deliver clean, consistent, and convenient single-serve packaging — perfect for drink mixes, supplements, flavor powders, and more.
What Is Stick-Packing?
Stick-packing is a vertical form-fill-seal (VFFS) packaging process that forms sleek, single-serve pouches sealed on three sides.
This packaging style is ideal for brands that want to offer precise, portable servings with minimal waste.
Benefits of stick-packs include:
- Exact single-serve dosing
- Lightweight, space-efficient shipping
- High moisture and oxygen barrier for product protection
- Easy opening and clean dispensing
Powderfill’s Stick-Pack Capabilities
Our equipment is designed for high accuracy and flexibility, allowing us to handle a wide range of powder types and fill sizes.
Capabilities:
- Fill weights: 1 g – 12 g per stick
- Width: 23/35 mm
- Length: 80–160 mm
- Multi-lane, high-speed sealing with consistent fill accuracy
- Film options: PET/foil/PE, laminated barrier films, clear or printed
- Lot tracking and QC data collection integrated with production
Ideal for These Product Categories
- Electrolyte & hydration powders
- Nutritional supplements & protein blends
- Drink mixes & flavored beverages
- Instant coffee, teas, and powdered flavorings
- Functional powders (CBD, mushroom blends, greens, etc.)
Why Choose Powderfill
We combine technical precision with flexible, small-batch production to support startups and established brands alike.
Our advantages:
- Fast turnaround times
- Low minimum order quantities
- Custom film and print options
- U.S.-based facility in Waite Park, Minnesota
- In-house R&D support and sample runs available
Request a Quote
Whether you’re developing your first stick-pack product or scaling up national distribution, Powderfill has the capability and experience to deliver.
📞 Call: 320-290-3255
📧 Email: admin@powderfill.com
🌐 Or fill out our Contact Form to discuss your project.